How Ford aims to drive down its energy costs by $7 million a year

How Ford aims to drive down its energy costs by $7 million a year

Ford will invest more than $25 million in LED lighting at its global manufacturing facilities — cutting annual energy use equivalent to running over 6,000 average-sized homes a year.

The LED fittings will replace traditional high-intensity discharge and fluorescent lights, and are expected to reduce Ford’s energy use at manufacturing facilities by 56 million kilowatt-hours a year. This equates to 70 percent reduction in lighting energy consumption compared to traditional technologies and is expected to cut annual energy costs by around $7 million.

According to Ford the need for maintenance also will diminish, as LED lighting has a 15-year life expectancy and studies show LED light output remains steady at less than 1 percent degradation per year over the life of the equipment, while fluorescent and HID fixtures require re-lamping in as little as two years.

John Fleming, executive vice president, global manufacturing and labor affairs at Ford, said: “We are extremely pleased to install this leading-edge technology in our manufacturing facilities worldwide. This is a long term investment in our future that highlights our aggressive approach to lead in environmental improvements and achieve operating efficiencies.

"Ford worked closely with its scientists and suppliers to investigate and closely follow the rapid development of LED lighting."

In 2011, Ford embarked on a program to lower its energy use by 25 percent per vehicle produced at its facilities by 2016. The company is on its way toward meeting that goal, having achieved a 20 percent energy efficiency already, said George Andraos, director of energy and sustainability at Ford Land.

“Moving to LED gives us impressive efficiency improvement,” said Andraos. “Ford worked closely with its scientists and suppliers to investigate and closely follow the rapid development of LED lighting. In 2013, we selected Dialight, a leading LED industrial fixture manufacturer with a global footprint, to develop light fixtures that meet Ford’s global needs.”

The roll-out began at Ford’s Dearborn Truck Plant last month and will continue through the year at 17 other Ford manufacturing facilities across the globe, including Kentucky Truck Plant in Louisville, Ky.; Livonia Transmission Plant in Livonia, Mich.; Dearborn Stamping Plant; Essex Engine in Windsor, Ont.; Dagenham Engine Plant in Dagenham, England; and Oakville Assembly in Oakville, Ont.

Recently, Ford also announced that it will work with DTE Energy to install Michigan’s largest solar carport at its Dearborn world headquarters. When completed in early 2015, the project is expected to generate 1.3 million kilowatt-hours a year.

This story originally appeared on 2degrees and is reprinted with permission. Top image of Ford auto plant in Russia by vladimir salman via Shutterstock

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