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IBM Creates First-Ever Self-Assembling Computer Chip

The innovative process, which mimics how seashells or snowflakes form in nature, will allow the creation of insulating vacuums around next-generation microprocessors.

IBM announced that it has created the first-ever application of a breakthrough self-assembling nanotechnology to conventional chip manufacturing, borrowing a process from nature to build the next generation computer chips.

The natural pattern-creating process that forms seashells, snowflakes, and enamel on teeth has been harnessed to form trillions of holes to create insulating vacuums around the miles of nano-scale wires packed next to each other inside each computer chip.

In chips running in IBM labs using the technique, the researchers have proven that the electrical signals on the chips can flow 35 percent faster, or the chips can consume 15 percent less energy compared to the most advanced chips using conventional techniques.

The IBM patented self-assembly process moves a nanotechnology manufacturing method that had shown promise in laboratories into a commercial manufacturing environment for the first time, providing the equivalent of two generations of Moore's Law wiring performance improvementsin a single step, using conventional manufacturing techniques.

This new form of insulation, commonly referred to as "airgaps" by scientists, is a misnomer, as the gaps are actually a vacuum, absent of air. The technique deployed by IBM causes a vacuum to form between the copper wires on a computer chip, allowing electrical signals to flow faster, while consuming less electrical power. The self-assembly process enables the nano-scale patterning required to form the gaps; this patterning is considerably smaller than current lithographic techniques can achieve.

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